Why Choose Us?
Quality Assurance
Hangzhou Sanyou Intelligent Electromechanical Equipment Co., Ltd. is an automated mechanical equipment enterprise that integrates research and development, design, production, sales, and service.
Wide Range of Applications
Hangzhou Sanyou Intelligent Electromechanical Equipment Co., Ltd. is located in Yuhang District, Hangzhou, mainly producing and operating automated machinery and equipment --- labeling machines, which are widely used in pharmaceutical, food, chemical, electronics and other industries.
Custom Service
The company's main products include various types of standard fully automatic labeling machines and non-standard fully automatic labeling machines, and can also provide customized services according to the actual production situation of customers.
Production Market
Our crystal products are distributed throughout the country and exported to countries and regions such as Southeast Asia, Europe, and America. The product quality adopts tracking service, free maintenance during the warranty period, and lifelong maintenance.
The 1000w laser cutting machine stands as a testament to modern manufacturing, offering a blend of speed, precision, and versatility. This category of machinery is designed to cater to various industries, allowing for intricate cutting and engraving on a multitude of materials.
It has the characteristics of high electro-optical conversion rate, long service life of nonlinear components, stable operation of the whole machine
CO2 laser is a gas laser with a wavelength of 106m, belonging to the mid infrared frequency band.
It has the characteristics of high electro-optical conversion rate, long service life of nonlinear components, stable operation of the whole machine
Through USB/SD/communication and other interfaces for data communication, the white tape coding software provides more comprehensive and convenient functions.
Using fiber laser output laser and then through the ultra-high-speed scanning galvanometer system to achieve the marking function the key components
Handheld Laser Marking Machine
It has the characteristics of high electro-optic conversion rate, long service life of nonlinear crystal, stable operation of the whole machine
It has the characteristics of high electro-optical conversion rate, long service life of nonlinear crystals, stable operation of the whole machine
Adopting a two-point focusing assist system, this function can help operators quickly find the coding focal length when replacing coding products.
Fiber laser is used to output laser, and then the marking function is achieved through an ultra high speed scanning mirror system.
Benefits of 1000w Laser
Excellent Cutting Performance
Because the fiber laser cutting machine has excellent beam quality, small spot and continuous light, the cutting line is thinner, the efficiency is higher, and the processing quality is better.
Low Processing Cost.
The photoelectric conversion rate of fiber laser cutting machine can reach about 30%, which is 3 times of CO2 laser cutting machine and 10 times of YAG solid laser cutting machine. The energy consumption is only 20-30% of the carbon dioxide laser cutting machine. In addition, maintenance costs are low, and no reflective lens is required. The consumption of consumables is far less than YAG.
Long Service Life
The optical fiber laser cutting machine adopts imported laser, which is very stable performance, and its service life can reach 10W hours.
Wide Range Of Applications
The 1000w fiber laser cutting machine has the advantages of wide application range, flexible process, high processing accuracy, good quality, clean production process, and easy to realize automation, flexibility, intelligence, and improve product quality and labor productivity.
Suitable For Cutting Almost All Metals
Any graphics can be processed to achieve non-deformation cutting, processing flexibility is good, arbitrary graphics can be processed, and non-deformation cutting can be performed on any hardness materials such as pipes, profiles, steel plates, stainless steel, aluminum alloy plates, hard alloys, etc.
Easy To Operate And Long Life
Convenient operation and maintenance, highly integrated system, convenient operation and maintenance, can meet the needs of 24-hour production, rack and guide rail adopt fully sealed protection and automatic lubrication device, improve the service life of transmission parts, ensure the cutting accuracy of machine tool, and the equipment is equipped with laser protective glass , Effectively reduce the damage to the human body when the equipment is cutting.
How Does a 1000w Laser Work?
A 1000w laser works by using an optical fiber as a resonator to amplify the laser beam. This is done by producing an overlapping structure of fiber cladding doped with Yb ions. A laser diode excitation is then pumped inside the fiber to generate a high-output laser. In turn, the laser is optimal for deep engraving, annealing, and cutting – especially for large production batches of repeated tasks that need quick completion.
However, due to the high output of heat produced by 1000w lasers, they may not be the ideal choice for marking on non-metals. Some non-metals have very low melting points, meaning that fiber lasers could disrupt their structural integrity by melting beyond the target area. On the other hand, other non-metals have high melting points that combat the fiber's beam. With the high melting point, the 1000w laser may not be able to achieve the preferred darkest mark. In these cases, alternative laser types may be a better option.
Maintenance Checklist for 1000w Laser Cutting Machines
Regular maintenance is essential to keep your fiber laser cutting machine in optimal working condition and to prevent costly breakdowns. Follow this comprehensive checklist to ensure proper maintenance.
Regularly update the machine's operating software to ensure it runs efficiently and benefits from the latest improvements.
Ensure that machine operators are well-trained in their operation and maintenance procedures.
Check for any signs of damage or wear on the laser nozzle, lens, and protective covers.
Verify the machine's cleanliness and remove any dust, debris, or metal shavings.
Check and refill the assist gas, such as nitrogen or oxygen, as needed.
Inspect the machine's mechanical components, including rails, bearings, and drive systems. Lubricate them if required.
Calibrate the machine to ensure cutting accuracy.
Clean or replace the water chiller filters to prevent overheating.
Conduct a thorough inspection of the laser resonator and perform any maintenance recommended by the manufacturer.
Check and align the laser beam delivery system.
Inspect and clean the machine's ventilation system.
Examine the machine's electrical connections and perform any necessary repairs.
Clean or replace the dust collector filters.
Check the gas pressure and flow rates.
Schedule a professional service technician to perform a comprehensive inspection and maintenance of the machine.
As the manufacturer advises, replace any worn-out parts or components.
Applications of 1000W Laser Technology
One of the most prominent applications of 1000W laser technology is in the manufacturing sector. Lasers are used for cutting, engraving, and welding a wide range of materials.
- Cutting: The 1000W laser is capable of cutting through thick metals with remarkable precision. This has revolutionized industries such as automotive and aerospace, where accuracy is critical. High-speed cutting reduces production time while ensuring clean edges and minimal waste.
- Welding: Laser welding offers numerous advantages including minimal heat distortion and high strength of the weld joint. In sectors like shipbuilding and heavy machinery, where durability is paramount, the application of 1000W laser welding has become increasingly common.
- Engraving and Marking: Businesses utilize 1000W lasers for engraving logos, serial numbers, and intricate designs on various surfaces. The precision provided by lasers allows for detailed designs that can enhance product branding.
The medical field is experiencing a paradigm shift thanks to laser technology. The 1000W laser can perform delicate procedures with high precision, impacting areas such as surgery and aesthetic treatments.
- Surgical Applications: In surgeries, lasers can be used for cutting and cauterizing tissue simultaneously, minimizing blood loss and promoting faster recovery times. Procedures like laser eye surgery and tumor removal benefit significantly from this technology.
- Aesthetic Treatments: In the realm of dermatology, 1000W lasers are used for skin resurfacing and tattoo removal. The heat generated by the laser breaks down melanin and ink particles, facilitating clearer skin without invasive surgery.
The 1000W laser is instrumental in marking products across numerous industries. For instance, in electronics, precise markings are essential for product identification and quality assurance. The ability to create permanent marks that withstand harsh conditions is invaluable in sectors such as automotive and aerospace.
In R&D environments, 1000W lasers are utilized for a variety of experimental purposes. Their ability to generate high-energy beams allows for innovations in fields such as material science, photonics, and renewable energy. The precision and control afforded by laser systems enable researchers to explore new materials and energy solutions effectively.
Precautions and Limitations of 1000W Laser When Cutting Plastics
While fiber lasers offer significant advantages in cutting plastics, there are important precautions and limitations to consider to ensure both the quality of the cut and the safety of the operation:
Heat Affected Zones: Plastics tend to have lower melting points compared to metals. The intense heat from the laser can cause a wider heat affected zone, potentially leading to warping or distortion of the material. Operators must carefully adjust the laser settings to minimize heat exposure.
Emission of Fumes: Cutting plastics can release toxic fumes, such as chlorine gas when PVC is cut or cyanide gases from ABS plastics. It's crucial to operate fiber lasers in well-ventilated areas and potentially invest in specialized extraction systems to handle these emissions safely.
Fire Risk: The flammable nature of many plastics adds a risk of fire during the cutting process. Implementing proper fire safety measures, including fire suppression systems and monitoring during laser operation, is essential.
Material Thickness and Quality: The effectiveness of a fiber laser also depends on the thickness and quality of the plastic. Thicker and denser plastics may require multiple passes or slower cutting speeds, which can affect productivity and energy consumption.
Reflectivity and Transparency: Some plastics may reflect the laser beam, while others might be transparent to the laser wavelength, leading to inefficiencies in the cutting process. Material selection and laser parameter adjustments are necessary to accommodate these material properties.
How to Clean a 1000w Laser?
If equipped, the debris/crumb tray should be removed and emptied daily. If your machine does not have a debris/crumb tray, the bottom of the machine should be cleaned to remove any debris. WARNING: Leaving debris in the debris/crumb tray or on the bottom of the machine can be a fire hazard.
Clean all viewing windows with a mild cleaner and a lens or cotton cloth. WARNING: Do not use paper towels as they can scratch the acrylic and reduce its ability to protect you from laser radiation.
Wipe down the inside of the machine to remove dirt/dust. OMTech recommends using window cleaner and paper towels.
Wipe down the outside of the machine to remove dirt/dust.
If required, remove the honeycomb bed and clean it using a degreaser/oven cleaner to remove glue/sap buildup. Rinse with clean water before reinstalling into the machine.
When necessary, you can clean the laser tube after allowing it to cool fully using compressed air and/or a soft cloth. You should also dust it in place regularly.
Remove buildup on and around the exhaust fan and exhaust ducts. If you also use an inline exhaust fan (sold separately), this should also be cleaned.
How Thick Can a 1000w Laser Cut?
|
Fiber Laser Power (W) |
Material |
Maximum Cutting Thickness (mm) |
|
1000 |
Carbon Steel |
10 |
|
1000 |
Stainless Steel |
5 |
|
1000 |
Aluminum |
3 |
|
1000 |
Copper |
3 |
Our Factory
Hangzhou Sanyou Intelligent Electromechanical Equipment Co., Ltd. is located in Yuhang District, Hangzhou, mainly producing and operating automated machinery and equipment --- labeling machines, which are widely used in pharmaceutical, food, chemical, electronics and other industries.
Our Certificate
Ultimate FAQ Guide to 1000w Laser
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