Why Choose Us?
Quality Assurance
Hangzhou Sanyou Intelligent Electromechanical Equipment Co., Ltd. is an automated mechanical equipment enterprise that integrates research and development, design, production, sales, and service.
Wide Range of Applications
Hangzhou Sanyou Intelligent Electromechanical Equipment Co., Ltd. is located in Yuhang District, Hangzhou, mainly producing and operating automated machinery and equipment --- labeling machines, which are widely used in pharmaceutical, food, chemical, electronics and other industries.
Custom Service
The company's main products include various types of standard fully automatic labeling machines and non-standard fully automatic labeling machines, and can also provide customized services according to the actual production situation of customers.
Production Market
Our crystal products are distributed throughout the country and exported to countries and regions such as Southeast Asia, Europe, and America. The product quality adopts tracking service, free maintenance during the warranty period, and lifelong maintenance.
Flat surface labeling machine enables the user to label all kinds of flat objects by simply setting the desired spacing using the digital readout and guides. Then insert the flat object. Once the object is inserted the label is applied automatically.
PAGINATION PLANE LABELING MACHICE Mainly suitable for labeling stacked Bat packaging materials (such as paper boxes, ardboard boxes
The labeling speed, conveying speed, and bottle sorting speed can beadjusted inpnitely according to needs
Double Side Sticker Labeling Machine
Double sided labeling machines are widely used inindustries such as food, medicine, cosmetics, daily chemicals, electronics, hardware, plastics, etc
The main materials ofthe equipment are SUS304 stainless steel and aluminum alloy, with a beautiful and elegant layout.
Explosion proof adhesive labeling machine, with a high-strength stainless steel shell that is corrosion-resistant, easy to maintain
DOUBLE SIDED LABELING MACHINE Products with labels attached on side planes and large curved surfaces
Optional missing spray code/printing detection and removal device to ensureaccurate printing content
Labeling Machine From Shanghai
Optional missing spray code/printing detection and removal device to ensureaccurate printing content
Mainly suitable for labeling stacked Bat packaging materials (such as paper boxes, ardboard boxes, Bat boxes, cardboard, cards, etc.)
Benefits of Flat Surface Labeling Machine
Increased Production Efficiency: Automatic label applicator machines can dramatically boost your production speeds, enabling you to meet higher demands without compromising quality. This increase in efficiency can help your business scale operations and improve overall productivity.
Cost Savings: By automating the labeling process, you can reduce labor costs and minimize the need for overtime work. This means fewer employees are required to manage the labeling process, allowing you to allocate resources more effectively.
Enhanced Accuracy and Consistency: Our machines are equipped with advanced mechanisms that ensure precise label placement every time. This level of accuracy is difficult to achieve manually and can significantly enhance your product presentation.
Reduced Downtime and Errors: Automation reduces the likelihood of errors and downtime associated with manual labeling. This reliability ensures a smoother production flow and fewer disruptions, ultimately leading to higher output and profitability.
Versatility and Flexibility: Our label applicator machines can handle a wide range of label types and sizes, from small vials and bottles to large containers and packaging. This versatility makes them suitable for various applications and industries.
Real-Time Production Tracking: With features like speed statistics, you can easily monitor the pace of your production. This data allows you to plan and adjust your operations for maximum efficiency and better decision-making.
When the sensor detects the product that's put on the conveyor for labeling, the label will be automatically peeled off from the back roll and applied to the product precisely after the label is released.
The automatic labeler is the machine that applies various self-adhesive labels to different products on flat surfaces, curved surfaces, bottles, cans, and various containers, which provides fast production efficiency and high-quality labeling. Moreover, it has become an indispensable helper for various industries.
Various products on the market can be labeled with different types of labels to provide product marking, packaging, anti-theft, aesthetics, or enhance product value, and also highlight the characteristics of the products through the labels. Labeling machines can be widely used in food, medicine, electronic technology, chemistry, biotechnology, cosmetics and skincare products, furniture, petrochemical, OEM logistics, agricultural, and daily use chemistry industries.
Applications of a Flat Surface Labeling Machine
There are several applications for a labeling machine since all types of products require labeling of some kind so that they can be identified. In some cases, like medicine, non-veg products, etc., it is mandatory (by law) to place labels notifying of the contents.Here is a list of applications of this machine:
- It is useful for Mineral Water Bottle Labeling Machine.It is useful as a beverages Labeling Machine.For the purpose of Vodka bottle and other alcohol bottle Labeling.Labeling on front and back for bottles of wine, bear, whisky, alcohol etc.It serves many purposes in many industries like food, pharmaceutical, cosmetic, chemical industries.
- There are several labeling machines available with basic features. However, depending on the application (like medicine bottle labeling machine) there are several additional features one can keep in mind (as discussed in this article) for the purpose of automation and saving time & money.
How Does Flat Surface Labeling Machine Operate?
Flat surface labeling machines also come with different capabilities and technological advancements. This means they may have different parts, but they all work together to achieve the best labeling process.
Here are the steps that a flat labelling machine applies:
Ensure the machine is in the best working condition and all parts are functional.
The operator then feeds containers on the hopper that directs them to the labeling station via the conveyor system.
Most labels already have prints on them and in the correct size.
The label and containers are in synchrony during the labeling process.
This ensures that the label properly sticks on the bottles.
In-feed systems make sure the bottles have correct spacing before labeling
System wheels pull tags in an alternating manner while the label extracts from the roll paper.
Automatic systems will release labels for application on the bottles in the correct position.
Sensors will determine if the labels are in the correct position before moving to the next stage.
Once the system approves the bottles, they move to the filling or packaging station.
The machine will reject bottles that do not have proper labels.
Flat Surface Labeling Machine: What Is the Process of Making Labels?
Step 1: Label Quotes and Prepress
The very first step of the digital printing process involves gathering information and putting together a quote. The prepress team will also look for any label elements that may be improved. For example, if your label has a barcode, they may do a test print of your label to see how well the barcode scans. If it doesn't grade out well, they will double check with you to see if you want to modify the barcode or surrounding areas to improve the scan-grade.
Whether they discover an opportunity for improvement or issues with the art file, the prepress team will alert your account manager and send back your file so that your label is perfectly prepped for the printers. Once that's done, it's time for the next phase.
Step 2: Printing
When the art file is good to go, it moves to our state-of-the-art HP Indigo digital printing presses. Unlike traditional printing methods, digital printing doesn't require the use of plates to transfer images onto labels. By cutting out the need for plates, digital printing not only saves you money on plate costs and setup fees, but also provides quicker turnarounds to save you precious time.
The process during the printing phase is simple: to print. The label material comes in long rolls that are fed through the printer, where the machine will print your design onto your material of choice. Once the rolls are printed, it's time for them to get any finishing treatments and be cut for use.
Step 3: Finishing and Die Cutting
Once the labels are printed, they go through a finishing machine. This machine can apply many different treatments to a label, ranging from aesthetic elements like embossing or hot foil stamping to protective top layers like laminates and UV varnishes.
Another important purpose of the finishing process is to die cut each label and slit down the large roll into manageable, multiple rolls. To minimize waste and printing costs, we'll lay out the labels to print side by side. After being die cut, the labels roll through a slitting portion of the finishing machine, the rolls are slit by little razors so that there are two or three rolls at the end of the press. This prepares them for the final stage of the label-making process.
Step 4: Winding and Shipping
Now that the rolls are finished and slit to a manageable size, it's time to rewind each roll. The labels come off the finishing machines with large quantities on each roll, but that can be an issue for certain applicators. That's why rewind machines re-roll your labels with exact quantities to break them up into more manageable amounts for your business.
After rewinding, the packaging department conducts a final quality check to review and ensure that your labels are good to go. Once everything is clear, your labels are packed up and shipped out so that you can use them for your products.
Precautions for Maintenance of Flat Surface Labeling Machine
The flat surface labeling machine is designed for the application of self-adhesive labels for reels on bottles, jars, and cylindrical cans. The machine can be supplied with accessories for the application of labels on square or rectangular bottles. The machine may also be equipped with an ink date imprinting system.
If at any time you notice that your labeler works irregularly or you think that it has something stuck, most likely, you will have to clean it to make it work normally again.
Clean The Labeler On The Outside
To clean the cover of your labeler, do not pour the water directly over it or you could cause an irreversible problem.
You should use a damp but not wet cloth so that no drops fall.
Clean the automatic hot melt glue labeling machine carefully, using a clean cloth soaked in water mixed with a non-aggressive detergent.
Remove any glue and label residue that may have been left on the gummed rollers.
If you want to clean compartments you can use a cotton.
Clean The Head
If you want the print to look sharp and clear, you need to periodically review the print head.
Sometimes the labeler or label maker will include a small tool to clean the thermal print head.
It is a small stick with a sponge. To clean the head you will have to carefully remove the label cartridge and pass the stick gently. If you don't have the cleaning tool you can pass a stick or a thin piece of cloth with the help of a stick.
The idea is to remove all possible dust or debris from the holes in the head.
Clean The Cutter
The cutter blade may also have debris that affects the label when it is cut. So it is also important to clean it if possible with a swab dipped in alcohol.
You should be careful because the blade is sharp and you can easily cut yourself.
Clean The Sensors
Be sure to clean the sensors when you are reviewing your labeling machine. Take special care in this part. Do not exert force or too much pressure.
We only seek to remove dust or small debris that may have accumulated, but there should not be many. Gently wiping the stick or rag will suffice.
Selection Tips for Flat Surface Labeling Machines
Rate Of Application
The rate of the application, or the speed of applying the ink or print on the product, is essential to consider before buying labeling equipment. The machines get ratings in terms of product per minute (PPM).
The higher the PPM rating, the faster it can apply labels. The machine is, therefore, suitable for labeling bulk items. Equipment with a low product-per-minute rate is suitable for small-scale labeling.
Some machines can regulate the speed and halt the application process without the operator stopping the machine. They can, however, be expensive because of their advanced features.
Material Compatibility
Businesses need to think about the extent of materials to which the machines can apply the labels. Different materials on which the operator can apply labels include paper, foil, or film.
Businesses should acquire labeling machines that suit the type of material of the product that will be labeled.
Labeling Machine Configurations
To make the labeling machines offer various labeling options. Modern labeling machinery is programmed in different configurations to accommodate different application methods.
In-line labeling machines have more configurations than semi-automatic machines. Rotary machines have the most configurations to withstand vigorous labeling applications.
Compare Machine Features
When choosing labeling machines, checking their features, such as roll capacity, product dimensions, standard features, and options, is crucial. Other aspects to weigh include the price and the freight costs.
Awareness of the equipment's specs makes it easy for businesses to know what type, speed, or function of labeling machine they should acquire.
Machine Flexibility
Labeling machines can create different shapes and sizes, allowing one to operate one machine at different production lines. Other machines have fixed parts, therefore saving on acquisition and maintenance costs.
Productivity And Operation Size
How many products does the business make that require label application? What is the size of the operation plant? These are crucial questions that businesses should ask when buying labeling equipment.
Machines rated for high production and massive operations are suitable for large businesses. Smaller labeling machines are appropriate for low production levels and small-operation plants.
Our Factory
Hangzhou Sanyou Intelligent Electromechanical Equipment Co., Ltd. is located in Yuhang District, Hangzhou, mainly producing and operating automated machinery and equipment --- labeling machines, which are widely used in pharmaceutical, food, chemical, electronics and other industries.
Our Certificate
Ultimate FAQ Guide to Flat Surface Labeling Machine
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